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STMMA expandable copolymer resin

Name
STMMA expandable copolymer resin
Product description

Expandable copolymer resin STMMA - raw materials for the foam molds manufacturing in the production of lost foam casting technology (LFC) – is a copolymer of polystyrene (30%) and methyl methacrylate (70%) with functional additives that quickly reduce the molecular weight of polystyrene at elevated temperatures.

Depending on STMMA beads size, the following product types are distinguished: STMMA-1, STMMA-2, STMMA-3, STMMA-3А, STMMA-4 (see specifications).

Our products

Foundry polystyrene / methyl methacrylate copolymer is a raw material for the manufacture of foam patterns for lost foam casting (LFC) technology for casting of aluminum, copper alloys, gray cast iron, nodular cast iron, alloy steel, low carbon (mild) steel and stainless steel .
Fields of application

STMMA copolymer resin is designed specifically for the  of foam-pattern manufacturing using LFC technology (full-mold casting) for casting products from aluminum, copper alloy, grey iron, nodular iron, alloy steel, mild steel and stainless steel.

Benefits
  • The technology for the STMMA copolymer application does not require to change LFC technology conventional polystyrene (EPS).
  • The special formula of STMMA solves the main problems of  casting defects occurrence:
  • Carburization defects prevention.
  • The carbon content in STMMA is 62%, while EPS - up to 93%.
  • STMMA will significantly reduce cementation defects when casting steel / ductile iron, and reduce carbon emissions.
  • STMMA has a lower temperature during casting, the gasification temperature is usually 50℃ lower than EPS (STMMA - 1400℃ - 1450℃, EPS - 1460℃ - 1500℃). It helps the foundry to save energy consumption about $50 - $100 per tonne of castings.
  • Molecular bonds break down orderly during STMMA burning, so liquid low molecular weight residues are formed in the process of destruction.
  • EPS molecules are destroyed randomly, and the process is accompanied by the formation of tarry residues.
  • STMMA high molecular weight reduces model shrinkage. The molecular weight of STMMA is 220,000, EPS - 50,000 - 60,000.
  • The absence of flame retardants in the composition provides a low flash point.
  •  It improves the quality of castings, eliminates or minimizes the subsequent machining of cast products.
Application

The select of beads size shall be according to the min. thickness of the casting wall, used to be 1/10 of it. For example, you could choose the 700 µm size beads if the casting’s thinnest wall is 7mm. If the casting needs a high precision, it can also choose the next small class.

 Product  Suitable for castings with minimum thickness of
 STMMA-1  6,0-9,0 mm
 STMMA-2  4,5-6,0 mm
 STMMA-3A  4,5-6,0 mm
 STMMA-3  3,5-5,0 mm
 STMMA-4  2,5-3,5 mm
Storage

Store in tightly closed original packaging at a temperature from +5°C to +15°C.

Store in a cool, dry, well-ventilated area, away from heating appliances, strong oxidizing agents and alkalis. Protect from direct sunlight, moisture, and freezing.

Guaranteed shelf life - 3 months.

Storage over the date specified on the label does not necessarily mean the product is unusable. In case if store more please check the properties of product before use.

Packaging

Steel drums 25kg.
Steel drums 125 kg.

Safety information

Detailed instructions are given in the relevant product safety data sheet. It can be provided upon request.

Parameter name and measure unit Standard
Appearance Opaque milky white beads
Chemical formula -(C5O4H8)-m
Content of volatile substances (by weight), %, min. 7,0
Humidity, %, max 6,0
Bead size (maximum range), microns:
STMMA-1 600-900
STMMA-2 450-600
STMMA-3A 400-550
STMMA-3 350-500
STMMA-4 250-350
Density, g/dm3:
STMMA-1 18-20
STMMA-2 19-21
STMMA-3A 20-22
STMMA-3 21-23
STMMA-4 23-26
Carbon content, % 63
Foaming temperature, ℃ 95-105
Decomposition temperature, ℃ 700
Gas evolution of 900℃, ml/g 900
Casting temperature(for gray iron), ℃ 1400-1450
Foam-pattern density, g/dm3 20
Percent of residues, % 4,45
Shrinking percentage of foamed molds, % 0,1-0,3
Rate of finished casting products(for boxes and motor housings), % ≥98
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