...

STMMA-FD expandable copolymer resin

Name
STMMA-FD expandable copolymer resin
Product description

Expandable copolymer resin STMMA-FD - raw materials for the foam molds manufacturing in the production of lost foam casting technology (LFC) – is a copolymer of polystyrene (90%) and methyl methacrylate (10%) with functional additives that quickly reduce the molecular weight of polystyrene at elevated temperatures.

Depending on STMMA-FD beads size, the following product types are distinguished: STMMA-FD special, STMMA-FD1, STMMA-FD2, STMMA-FD3, STMMA-FD4 (see specifications).

Our products

Casting polystyrene / methyl methacrylate copolymer is the raw material for the manufacture of foam model for the production of lost foam casting technology (LFC) for casting aluminum, aluminum alloys, gray cast iron, etc.
Fields of application

STMMA-FD copolymer resin beads are designed specifically for the foam-pattern manufacturing using LFC technology for casting products from aluminum, aluminum alloys, gray cast iron, etc.

Benefits
  • The technology for the STMMA-FD copolymer application does not require to change LFC technology conventional polystyrene (EPS).
  • The special formula of STMMA-FD solves the main problems of  casting defects occurrence:
  • it has great advantages in solving problems with defects in wrinkling, unevenness in the process of aluminum casting, when used in iron castings with the formation of excess secondary (shiny) carbon, as well as with a defect in porosity;
  • The carbon content in STMMA-FD is 82%, while EPS - up to 93%.
  • STMMA-FD will significantly reduce cementation defects when casting steel / ductile iron, and reduce carbon emissions.
  • STMMA-FD has a lower temperature during casting, the gasification temperature is usually 50℃ lower than EPS (STMMA-FD - 1450℃ - 1480℃, EPS - 1460℃ - 1500℃). It helps the foundry to save energy consumption about $50 - $100 per ton of castings.
  • Molecular bonds break down orderly during STMMA burning, so liquid low molecular weight residues are formed in the process of destruction.
  • EPS molecules are destroyed randomly, and the process is accompanied by the formation of tarry residues.
  • STMMA-FD high molecular weight reduces model shrinkage.
  • The absence of flame retardants in the composition provides a low flash point.
  • It improves the quality of castings, eliminates or minimizes the subsequent machining of cast products.
Application

The select of beads size shall be according to the min. thickness of the casting wall, used to be 1/10 of it. For example, you could choose the 700 µm size beads if the casting’s thinnest wall is 7mm. If the casting needs a high precision, it can also choose the next small class.

Product Suitable for castings with minimum thickness of
STMMA-FD special 9,0 – 12,5 mm
STMMA-FD1 6,0 – 9,0 mm
STMMA- FD2 4,5 – 6,0 mm
STMMA- FD3 3,5 – 5,0 mm
STMMA- FD4 2,5 – 3,5 mm
Storage

Store in tightly closed original packaging at a temperature from +5°C to +15°C.

Store in a cool, dry, well-ventilated area, away from heating appliances, strong oxidizing agents and alkalis. Protect from direct sunlight, moisture, and freezing.

Guaranteed shelf life - 3 months.

Storage over the date specified on the label does not necessarily mean the product is unusable. In case if store more please check the properties of product before use.

Packaging

Polymer bags 25kg.
Steel drums 125 kg.

Safety information

Detailed instructions are given in the relevant product safety data sheet. It can be provided upon request.

Parameter name and measure unit Standard
Appearance Opaque milky white beads
Content of volatile substances (by weight), %, min. 7,0
Humidity, %, max 6,0
Bead size (maximum range), microns:
STMMA-FD special 900 – 1250
STMMA-FD1 600 – 900
STMMA- FD2 450 – 600
STMMA- FD3 350 – 450
STMMA- FD4 250 – 350
Density, g/dm3:
STMMA-FD special 17 – 19
STMMA-FD1 18 – 20
STMMA- FD2 19 – 21
STMMA- FD3 21 – 23
STMMA- FD4 23 – 26
Carbon content, % 82
Foaming temperature, ℃ 85 – 95
Decomposition temperature, ℃ 900
Gas evolution of 900℃, ml/g 700
Casting temperature(for gray iron), ℃ 1450-1480
Foam-pattern density, g/dm3 19
Percent of residues, % 30,6
Shrinking percentage of foamed molds, % 0,2-0,4
Rate of finished casting products(for boxes and motor housings), % ≥93
Замовити дзвінок
Як Вам зручно отримати від нас зворотний зв'язок
Наш телефон

+380 (44) 330-06-47

Написати нам

office@silkor.com.ua

Order a call
How convenient is it for you to receive feedback from us
Our phone

+380 (44) 330-06-47

Write to us

office@silkor.com.ua